The patterns were easily cut out with an abrasive cutoff wheel. Afterwards, the edges were sanded smooth on the belt sander.
Two windshields- front and back
The frames had #40 holes drilled about 1 3/8 in. apart
Then the Lexan was drilled.
Here is a trial fit. The edges of the frame need to be cut yet and the other end of the Lexan gets a copper enclosure. Next time....
I'm proud to say that Brian and Ron have ALL the wings, tail and ailerons coated with Poly Brush now.
More soon. Enjoy