Curtiss Jenny Restoration

Welcome! We hope you enjoy following the restoration process of a 1918 Curtiss JN4D Jenny. Once completed, the aeroplane will be flown and displayed at the Candler Field Museum in Williamson GA (30 miles south of Atlanta). You can contact me below by clicking on "VIEW MY PROFILE"

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Location: Peachtree City, Georgia, United States

Wednesday, December 19, 2007

First cables made

Well, I had a chance to use Chet's new tool. As I expected, it made cable wrapping a breeze. Here's what it looked like in action:



Here's a trick I learned from Paul Dougherty. Start wrapping the cable about an inch or two below the thimble - right where the two cables touch together without interference. Then, with a needle nosed pliers and a tack hammer, push the wrapping to the top. It creates a nice tight wrap under the turned up end of the thimble and pulls everything together.



Above - the wrap after pushing to the top.



Do the "7 to 1" method to calculate your cable wraps. With 1/8 in. cable, the wrap should be 7/8 in. long with a 1/8 in. gap between them.



Trying to cut this cable makes me like the piano wire! It's a pain. But once again, Paul recommended that I use the grinding wheel to cut off the end. While you are there, grind the cable until you have a nice tapered end. Be careful and cut the right cable - they are together at this point.



Here's the finished end out of Chet's jig.



Here's an end fully soldered.



And here's the first two cables in place.

Till tomorrow, enjoy!

Brian

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